Miller is popular for offering the widest range of welding helmets with features such as X-Mode, ClearLight and InfoTrack. These helmets have been designed for a variety of welding applications. The best thing about these helmets is their stylish graphics, face and head protection and comfort. Most of these helmets have the 4 arc sensors to provide un-obstructed welding.
Passive vs. Auto-Darkening Miller Welding Helmets
Miller has both passive and auto-darkening helmets. The passive helmets used to be very expensive as they were the first kind of welding helmets introduced 40 years from now. They have a strong glass and their body is made of thick plastic or leather. They just provide basic protection. The glass surely protects the user from UV and IR radiations. Once the job starts, the welder has to flip the head protector down and once the arc is struck, he has to turn the head protection into a bright blue sky to actually see the work piece. These helmets are based on a conventional operation and this is why they are not extensively used these days. It is not convenient to remove the mask to see the work and move the glass several times while working. Since these helmets are heavy, they can cause a lot of neck fatigue. The auto-darkening welding helmets, on the other hand, are based on the latest technology. They are multi-functional, they come with excellent features and they are not expensive at all. They have a tinted glass, some controls, and a cap. They also have filter lens to provide crystal clear display. As the welder wears it, once the arc is created, the sensors on the helmet change the shade of the lens from light to dark protecting the eyes of the user from UV and IR rays. The helmet always stays down and it does not disrupt the clarity of the object.
In this unbiased welding helmet review 2019, I am going to list the best welding helmets by Miller and share the best and the worst about them for you to pick the right one. Let’s begin:
Auto Darkening Welding Helmet, Black, Digital Elite, 3, 5 to 8 / 8 to 13 Lens Shade
Although there are lots of nice features about Digital Elite, the one that’s most impressive is its ratchet style headgear. It provides you a comfortable yet tight fit. Most of the welders have concerns with tight grip helmets because wearing them for extended hours make you sweaty. But there is no such problem with this helmet. You can shift or move your head while welding without any irritation.
The body of the helmet is made from Nylon and it is sturdy enough for wear and tear. It is also cheater lens compatible so if you have to deal with tasks that involve delicacy and clarity, then you can count on Digital Edge. But that’s not all, it is also compatible with magnifying lens.
It has a wide viewing area too measuring 9 square inches. The variable shade 3, 5 to 8 / 8 to 13 make it perfect for various welding applications starting from MIG, TIG to arch. It is powered by lithium batteries and they are replaceable. It weighs 2.8 pounds. It is lightweight and even if you have to wear it for extensive hours, you will not get neck fatigue.
The headgear provided is standard and it fits all Miller helmets. It also features the X-mode that makes the hood change its shade whenever the arc is created. When it comes to such amazing features, Digital Elite is worth the money.
Passive Welding Helmet, Black, Classic MP-10, 8 to 12 Lens Shade
Passive Welding Helmet, Black, Classic MP-10 is the kind of helmet that is sturdy enough to survive all the hard welding tasks. It is made of Nylon which makes it stronger as well as comfortable equipment. As the name suggests, it is a passive welding helmet, but I have included it in my review because of the awesome features it is equipped with.
It’s viewing area measures 15-7/10 square inches, with 3-2/5 inch plate height and 4 inches plate width. It has a variable shade of 8 to 12. The helmet is powered by one lithium ion battery. In case you were thinking it is not a good investment then you must know that this helmet is fully upgradable to Digital Elite. Along with an adjustable headgear, it also has a adjustable headband to let you set the helmet according to your job requirement.
The lens inside the helmet can be flipped but only for changing the shade. It is not the best option for grinding because the clear plastic is quite think and it won’t provide enough protection.
Miller Welding Helmet, Shade 3 and 8-12, Black
It’s another one of the best Auto Darkening Welding Hoods voted by customers. It has won the hearts of users due to its innovative design and premium quality. This welding helmet has been designed for weekend warriors and hobbyists. It is also one of the inexpensive safety equipment out there.
Miller classic has some of the best light sensitivity features. It also has a programmable sensitivity delay feature making it easier for you to work in all sorts of environments. Not all the Auto Darkening Welding Helmets 2019 have this feature.
Miller classic has miniature dimensions and a lightweight frame. It weighs 2.1 lbs. only. Even if you are working with the helmet for 10 hours, you won’t get exhausted. It is available in shades between 8 and 12. The welder can optimize the shade according to his comfort. Whether you are working with TIG, MIG or stick welding, this helmet will assist you in all applications.
You can easily reduce the arc sensor sensitivity to prevent darkening or triggering. These welding helmets come with 2 sensors with 1/10,000 seconds lens speed. Another great thing about Miller Classic is that they are powered by solar batteries. So you will enjoy an extended battery life. It also has knobs for the user to control the resistance and sliding of the helmet. Despite being an affordable welding helmet, Miller has exceptional quality and some great features.
Miller 281000 Digital Elite Black Welding Helmet with ClearLight Lens
Miller 281000 Digital Elite Black Welding Helmet is one of the digital elite series of this brand. It is available 4 modes of digital versatility. This is makes it ideal for most cutting and welding jobs. It works with AAA battery. Its run time is 5+ hours.
It supports shades 8 to 13 for welding, shades 5 to 8 for cutting, shade 3 for grinding. It also supports X-Mode which is meant for eliminating the sunlight interface and low amperage lenses to open hidden and cavity welds and obstructed sensors.
You will get 85 X 2.38 sq. in. 9.22 sq. in. (97 X 60 mm) viewing area. This will help the welder view from multiple angles without putting their neck under strain. The helmet operates with an on and off switch. The sensors moves at the rate of 1/ 20,000 per sec. the choices are going to be in your control.
A great quality of digital elite series is that the headgear is brand new. You will enjoy maximum comfortable. Plus, the digital controls are new easy to read.
The helmet weighs 25.7 ounces. It will hence be easy to wear it for a long time. To make the weldment more comfortable, you can also sweat bands.
It features the new ClearLight Lens technology. This makes the view crisp, clear and bright. You will be able to view more realistic colors in both dark and light states. Thanks to this technology, your eyes are not strained and you are kept from fatigue.
Miller 281000 Digital Elite Black Welding Helmet is backed up by 3-years warranty. The accessories that come with the helmet include a helmet bag, 2 inside lens and 5 outside lens.
Features to Consider Before You Buy
Before you make up your mind, you must look for the following features in Miller Electric helmets. The helmet that you buy should include these features for sure:
This allows the helmets to electromagnetically view any weld for minimizing the sunlight interface. The helmet is hence able to detect the arc continuously even if the sensors are blocked.
4 arc sensors
Most of the Miller helmets have 4 independent arc sensors. They are meant to make your lens responsive and provide unobstructed welding,
Most of the welding helmets by Miller have certain common features which make them versatile such as weld operating mode, grinding mode and cutting mode. This means that you won’t have to wear a different helmet to perform a different job. One helmet will let you carry out various jobs.
Now that you know which welding helmets by Miller are best and why, you are free to purchase any of them you like. If you want the advice of a professional, I would recommend you to go for the auto-darkening welding helmet if you want to make your job easier, faster and comfortable. But of course, you have to make the decision by considering what type of welding helmet your job demands. Good Luck Shopping for welding helmets.